Safety

Demystifying the mystifying GFCI

2013-07-30 by tester101. 3 comments

A commonly misunderstood electrical device, is the Ground-Fault Circuit Interrupter (GFCI).  Whether posing as a circuit breaker, or a receptacle, the GFCI device is almost always misunderstood. To understand the GFCI, however, you have to know a bit (and I mean a really little bit) about transformers.

This is a transformer.

Transformer

(Well, a crude representation of one anyway).  It consists of an iron core, and a couple coils of wires.

Transformer Coils

More specifically, it has a primary coil of wire, and a secondary coil of wire.

Transformer Labeled Coils

When you place a voltage on the primary coil, some magnetic magic happens in the core and a voltage is induced on the secondary coil.

Transformer Working

And there you have the most basic crash course, on the most coarse basics of transformers. Which is all you need, to understand how GFCI devices work.

Inside a GFCI device, you’ll find what’s called a Current Transformer (CT).  A crude representation of a CT, looks something like this.

CT

A CT works just like any other transformer. When a voltage is applied to the primary, a voltage is induced on the secondary. The only difference, is that the primary isn’t a coil, exactly.  The primary is instead the ungrounded (hot), and grounded (neutral) conductors of an electrical circuit.

CT in GFCI

When current is drawn on the circuit, it flows down the ungrounded (hot) cunductor. Out to the consuming device, then returns back to the source on the grounded (neutral) conductor. Similarly, if we draw current from a GFCI device.  It flows down through the ungrounded (hot) conductor, and through the CT core.

CT in GFCI  (Current on hot)

The current then flows back through the CT on the grounded (neutral) conductor, and back to the source.

CT in GFCI  (Current on Both)

According to the right hand rule. If you point the thumb of your right hand  in the direction of current flow, and wrap your fingers around the conductor, your fingers point in the direction of the magnetic field produced by the flowing current.  If this is done with the above diagram, we end up with magnetic field lines like this.

CT in GFCI  (Current on Both with Magnetic feild lines)

Because of the proximity, and opposite-ness of the fields. They cancel each other out, and no voltage is induced on the secondary coil of the CT.

CT in GFCI  (Current on Both with Magnetic feild lines) Even

In the case of a ground-fault, however, not all the current will flow back along the grounded (neutral) conductor. This creates an imbalance in the magnetic fields, which allows magnetic magic to occur in the transformer core, and a voltage is induced on the secondary of the CT.  If the voltage on the CT is large enough, and lasts long enough, the GFCI device will open the circuit.

CT in GFCI  (Current on Both with Magnetic feild lines) Not Even

Next time you come across a GFCI device that continually trips, think about how it works and what it’s looking for.  This might give you a better idea of what to look for, and where to start troubleshooting. And remember to always work safely, and cautiously whenever you’re working with electricity.

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Knowing when to say when

2012-06-13 by tester101. 7 comments

One of the most important skills a do it yourselfer can have, is knowing what you can do yourself and what you can’t. While doing work yourself can often save you a bit of money, doing things wrong can cost you more than you might think. Admitting to yourself that you can’t do something is often a very difficult and frustrating task, but realizing you shouldn’t have done something yourself can be much worse.

Trying new things is one of the best ways to learn what you can and cannot do, so you should never be afraid to try things. Learning a new skill or finding that you can do more than you thought, can be a great feeling. The best way to try and learn new things, is to do so under the supervision of a person who already knows how to do those things. Most community colleges; and some big box hardware stores, offer courses that can teach you how to do things yourself in a safe environment. Learning a new trade can be much easier in a risk free environment, where failure only means that you have to try again. Maybe you have a friend or family member who is knowledgeable in this field, and is willing to teach you what they know.

The worst place to learn a new trade is in the dark, crawling through mud, at 4:00 A.M., in a cramped space, with your family yelling at you because the water has been shut off for 12 hours. Learning in a situation like this only leads to mistakes, frustration, and failure, so you should make sure you’re comfortable with the work you’re about to do, and confident in your ability to do it, before you begin.

While almost any job around the house can be a do it yourself task, some jobs require more training and a good understanding of the underlying system to be completed successfully.

Plumbing

While some plumbing jobs require only a small amount of skill (changing a faucet, unclogging a drain, fixing a leaky toilet, etc.), others require training, planning, skill, and experience. Some aspects of plumbing can be done by almost anybody, but may only be done well by an experienced tradesman. Soldering joints, for example, is a task that can be done by almost anybody, but only a true master can do it artfully.

Plumbing is one of those things where you might think “You just connect pipes, how hard can that be”, until you end up with a stream of never ending water flooding your basement.

Plumbing is one of the vital systems in your home, which goes unnoticed most of the time but can cause a lot of grief when it’s not working. You might think “I’ll just shut off the water, make this connection, and I’ll be done”. Then you find yourself 6 hours later, standing in a puddle, dripping wet, with your legs crossed trying not to soil your pants.

The best way to learn how to plumb, is to do it where there are little to no consequences. Soldering scrap pieces of pipe in the garage, is a great safe way to learn to solder. Practice these skills before you start working on such a vital system in your home. Spend some time figuring out exactly what you’ll have to do to complete the job, then make a good plan and stick to it. Do as much work as you can before you shut off the water supply, this will minimize the systems down time (and help you avoid soiling your pants).

Electrical

This field of work requires at least a slight understanding of how electricity behaves in order to be able to complete simple tasks  such as replacing receptacles, changing light fixtures, replacing switches, and other small activities. However, most jobs require a fairly good grasp of electrical concepts, electrical codes and best practices, and some form of training. This is not a trade for novice do it yourselfers, and in most cases work should be completed by; or at least inspected by, a capable, licensed Electrician.

Becoming capable of doing electrical work yourself will require fairly major investments in both learning and tools, so be prepared to spend a lot of time and money if you are thinking of tackling these types of jobs.

The basics of electrical work can be learned relatively quickly, but the knowledge required to complete tasks grows exponentially as you become more involved with larger sections of the electrical system. Learning to replace a light fixture can be quick and easy. Learning to install and troubleshoot whole circuits, can take a long time and require a lot of specialized tools.

Electrical work can be very dangerous, and can cause personal injury, death, and/or property damage if done incorrectly. This is why training, and a good understanding of the basic concepts is so important. Do it yourselfers should have a fairly good understanding of how electrical systems work, and what tools are required, before deciding if they should complete any electrical work themselves.

HVAC

Heating ventilation and air conditioning jobs often require both plumbing and electrical skills, and apart from minor jobs (replacing a thermostat, changing filters, etc.) they should not be preformed by unqualified persons. HVAC systems can cause personal injury, death, and property damage, if not installed and maintained properly. It requires an in-depth knowledge of the systems involved to safely complete HVAC jobs, which often means this type of work should be avoided by a do it yourselfer.

This type of work will require training, specialized tools, and a solid understanding of electricity, plumbing, fluid dynamics, thermal dynamics, high and low pressure systems, and electronics.

While there are other dangerous systems and jobs throughout the house, electrical, plumbing, and HVAC can be the most hazardous for do it yourselfers. With the high prices that professionals in this field charge, it’s often tempting to try and avoid these expenses. In most cases, however, it’s safer and more cost effective (in the long run) to simply allow a professional to complete this type of work. Saving a few dollars, is never worth risking your families safety and well being.

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Ground Fault Current Interrupters

2012-03-27 by lqlarry. 2 comments

Ground Fault Circuit Interrupters (GFCI) have been part of the NEC code for over 40 years now and just like your car, things have changed. Over the years the code has changed but also makers of GFCI and Underwriters Laboratories (UL) have made a lot of good changes. Life saving changes that probably nobody except a few electricians have noticed. Today, most people just think of the GFCI in their bathroom or kitchen and will probably never know all the great GFCI that are available.

Today, the sGround Fault Circuit Interruptertandard GFCI that you see in your wall is either 15 or 20 amp and the most noticeable feature you see is a light, usually a little green light. If you don’t see the light or the light has changed colors then your GFCI will not work. What you don’t see is that GFCI are self testing every 15 minutes. A trip can be reset, but a failed GFCI will not reset and you will have to replace the GFCI. Another feature is that the GFCI comes from the factory in the tripped position and if it is mis-wired you will not be able to reset the GFCI until it is corrected.

Tamper Resistant GFCIDid you know there are tamper resistant receptacles and GFCI? Now manufacturers make tamper resistant GFCI for your children’s bathroom. These meet the same stringent requirements of a standard GFCI, but now somebody cannot just stick something conductive into any slot of the GFCI. Now you can sleep better at night knowing your kids are safer. The tamper-resistant receptacles and GFCI have been NEC code since 2008 but not all municipalities are enforcing it yet.

Now you can buy weather resistant GFCI. It will still have to go in a weather resistant cover or even a bubble cover. Weather-resistant GFCI are made to go outside, being able to take extreme temperatures, UV and moisture. The weather resistant GFCI are also made with the tamper resistant feature.

FacelesFaceless High Current GFCIs GFCI are also made. This is just GFCI made with only the test and reset buttons, no receptacle built in, like it’s name implies.

Another faceless GFCI is the high current GFCI which can handle up to 80 amps at 240 volts. These feature a current sense transformer called a donut which is powered by 120 volts. If you need a GFCI for your spa or equipment and cannot find a breaker, then these will come in handy. The high current GFCI should only be installed by a licensed electrician.

Do you need a night light or a guide light? GFCI are made with a receptacle and a light. A photo sensor turns the light on and off. How about a pilot light with your GFCI? The light comes on when there is a load on the GFCI. Comes in handy in basements with sump pumps. All the lights are LED for low power consumption and long life.  Do you need a switch and the only room is a GFCI? Replace the GFCI with a combination switch and GFCI. The switch is independent of the GFCI and can turn on that vent or light. These combination devices can also be purchased with the tamper-resistant feature and no safety feature has been removed.

There are other GFCI made like extension cords with GFCI, or GFCI that can be wired in as the plug of an extension cord.  Panel mount GFCI are available for sump pumps, generators or temporary power.

Assorted GFCI

Night Light GFCI, Pilot Light GFCI, another Night Light, Switch Combo, and Cord GFCI

While this might not have been the most exciting read you’ve had today, I hope that this might help on your next DIY Home Improvement Project.

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Arc Fault Breakers

2012-03-06 by lqlarry. 3 comments

Arc Fault Circuit Interrupter Breaker

Before we get into Arc Fault Circuit Interrupters (AFCI), let’s look at their uncle, the Ground Fault Circuit Interrupter (GFCI). GFCIs first appeared in the NEC code in 1971, and then only for swimming pools (not spas) and exterior outlets. Today, bathrooms, kitchens, wet bars, garages, rooftops, spas and any place that water can be a problem must be protected by a GFCI according to code. Without getting into what a GFCI does, it basically can save your life. This has been proved over and over, and unfortunately also proved when GFCIs have been removed, tampered with, or failed.

Let’s start off with some questions:

What is an Arc Fault? An arc fault is when current goes through your wires and somehow takes an unintended course that produces a spark, or arc.

Why don’t my regular breakers protect me from arcs? Your breakers protect you, but what an AFCI does, that a regular breaker can’t, is detect a very low level arc. If not detected, that low level arc could quickly become a life threatening event – in your house!

Why do I need AFCIs and GFCIs? A GFCI protects you and others from fatal electric shocks when a ground fault happens, like if you try to make toast while taking a bath and drop the toaster. That would be a ground fault due to water. As explained above, an AFCI protects you and your valuables from a potential fire caused by a low level arc.

What causes arc faults? Worn or damaged wire; damaged plugs or receptacles; loose electrical connections; screws, nails or staples driven into wires; furniture pinching lamp or appliance cords; broken wire; frayed wires; and even wire chewed on by your pets. Probably anything your kids do when you’re not around. The NEC uses the term combination to describe fault protection. This covers both parallel arcs (two wires arcing together) and series arcs (arc caused by one wire arcing between two damaged areas)

Can I buy AFCI receptacles? Not at this time. Breakers will protect everything downstream from the breaker, but an AFCI receptacle would not protect the wire between the receptacle and the breaker.

Cause and Effects of Arc Faults

Cause and Effects of Arc Faults

Whether you need AFCIs or not depends on your local codes. Not all local codes have accepted AFCIs as code, and some might accept them but not otherwise be up to the current national code. The current NEC Code, 210.12 says All 120-volt, single phase, 15- and 20-ampere branch circuits supplying outlets installed in dwelling unit family rooms, dining rooms, living rooms, parlors, libraries, dens, bedrooms, sun-rooms, recreation rooms, closets, hallways, or similar rooms or areas shall be protected by a listed arc-fault circuit interrupter, combination-type, installed to provide protection of the branch circuit.”  Even if your local code does not call for it, you still can install AFCIs in your home. Of course, if local code requires AFCIs then they will have to be installed on new homes and remodels.

AFCIs keep improving, just like GFCIs. With these improvements, specifications change and an older AFCI might not pass on a new job, depending on when the permits were issued.  Just because a breaker says AFCI on it, that does not mean it will pass inspection. Your electrician will know which ones to use and your local code office will also have that information.

 

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Safer Than A One-Horse Open Sleigh

2011-12-13 by tester101. 1 comments

Electrical Safety

When preparing to put up holiday decorations, most people don’t think twice about plugging in all those twinkling lights. An open outlet just means room for more lights, an inflatable Santa, or dancing elves.

Then, you finish installing all the decorations, connect the final plug, and get 2 seconds of blinding Christmas glory followed by endless dark disappointment. You’re left standing in the snow holding the ends of two extension cords, mouth agape, wondering what just happened.

Well my friend, you know those things scattered around the house that look like this…?

They have limits, rules, and even hidden dangers.

1440

When planning your holiday display (you do have a plan don’t you?), you have to consider more than just if Santa should be on the left of the gum drop forest or the right. You have to determine how much electricity you need, and how it will get to where you need it.

If you’re planning to power your display with a single receptacle, you’ll want to remember the number 1440. 1440 is 80% of the total wattage supplied by a 15Amp circuit, and the total wattage your decorations should use. Don’t believe me? Lets do some math…

First, the typical residential receptacle (in the United States) is on a 15 Ampere circuit at 120 Volts. So…

15A * 120V = 1800 Watts

This is the total wattage that can be used, before bad things start to happen. (Think evil fire demons.) So, to be safe, we’ll stay below 80% of the total wattage.

1800 * 0.80 = 1440 watts

See, told you I didn’t make it up.

“So I can hook up 1,440 watts of decorations!?”.

Hold on a second there, Jack. Remember I said “the typical residential receptacle is on a 15 Ampere circuit“? Well, it’s not likely it’s the only receptacle on the circuit. So to determine how much power you have for your decorations, you’ll have to figure out how much power other stuff is using.

The first thing you’ll have to do is find out what else is on the circuit. You might get lucky and it will be written on the door of the service panel. (For those unfamiliar, that’s the big metal box with all the big, funny switches.) If not, then the easiest way to find out is to turn the breaker off and see what stops working.

Now that you know what else is on the circuit, you’ll have to determine how much power is being used. Light bulbs are easy; they have the wattage printed right on them. For other things, there should be a label on the cord or near where the cord enters the device. Wait… What? You took the label off? Why would you do that? No matter, you should be able to estimate the usage with a chart like this Power Consumption Table.

Or you can use an ammeter to measure the actual usage.

To use an ammeter, simply clamp it around the hot wire leading to the device. If you clamp it around both wires, you’ll read 0. (Or at least you better measure 0, otherwise you have a problem). This will tell you how many Amperes the device is drawing, which can be used to determine wattage thanks to Georg Ohm. Here we go with math again…

Ohm found that Current (Amperes) * Voltage = Watts. He even made this cool wheel thing to help us out. (Maybe he didn’t draw it himself. How should I know? I’m not Wikipedia.)

 

You can use this formula to figure out how many watts a device will use.

<device amps> * 120 volts = watts

Now that we know how much power is being used by other things on the circuit, we can figure out how much Christmas cheer we can plug in.

Simply subtract the total of all the devices from 1440.

1440 – <total wattage of other devices> = Remaining holiday joy.

Any Christmas decoration that consumes power, should have it’s power consumption listed on the box and/or the product itself. All you have to do is total up the consumption of the devices you want to use and subtract that from the remaining available wattage. This might be the hardest part, as you may have to decide which decorations are most important.

If you want to be able to connect more decorations, you could consider having a dedicated “seasonal” circuit installed. (You’ll need an electrician, and an empty space in the service panel for this.) I actually just did this myself.

I installed a GFCI receptacle outside, in a weatherproof box (in the soffit of my porch). I decided to hook up to a 7 day programmable timer switch (for lights and motors), so I could control when the lights go on/off without having to remember to flip a switch (thanks to this question asked on DIY.StackExchange.com).

 

I had a new 15 Amp breaker installed in the service panel, and hooked the switch up to it.

Safely Connecting Santa

Now that we know how much stuff we can plug in, we have to be concerned with how we plug it in. To protect yourself and others from electric shock, all exterior Christmas decorations should be connected to a GFCI (Ground Fault Circuit Interuption) device. The GFCI will detect dangerous shock hazard situations, and turn the power off automatically.

Ground fault protection

If you have your decorations plugged into a standard receptacle, you can upgrade the receptacle to a GFCI receptacle.

If you are using a lamp socket to outlet type adapter, you could use a Plug in GFCI device.

Another option, is to have the breaker replaced (by an electrician) with a GFCI breaker. This option provides protection to the entire circuit.

Extension cord safety

If you are using extension cords to power decorations, there are Waterproof extension cord covers available, that will make junctions water tight, and prevent the cords from easily coming unplugged.

If you have extension cords running across paths, where people will be walking,  then you’ll want to cover the cord to protect it from physical damage and to prevent a possible trip hazard. It’s also a good idea to mark where the cord enters the path, and where it leaves it with flags. If snow falls and covers the cord, you don’t want to hit the cord with the snow blower. (While it may entertain your neighbors, it won’t be much fun for you.)

Wherever you have cord junctions (cords plugged into cords), you should take steps to prevent the junction from coming apart. This could be as simple as tying the cords together…

…or using a weatherproof device (see above), or physically attaching the cords to a structure using cable staples.

For more information on extension cord safety.

Protection at the plug

If cords are going to be plugged into a receptacle that is exposed to weather for an extended period of time, then you’ll want to get a outlet cover that is weatherproof, even when things are plugged in.

Summary

  • Don’t use too much power.
  • Protect yourself from ground faults.
  • Run extension cords safely.
  • Keep all electrical connections weatherproof.

Now that our plan is made. We know where everything will go, how it will connect, and where all the cords are. It’s time to get up on the ladder, and start hanging lights.

Ladder Safety

If you are using a ladder to hang holiday decorations, it’s important to follow a few safety precautions. Using a ladder unsafely could mean you’ll be spending the holidays on crutches or in a hospital bed.

Setting up the ladder

Height

The height of the ladder is the first point of concern. You want to make sure the ladder is tall enough so you can reach the work area comforatably, but not too tall that you won’t be able to position the ladder at a safe angle (discussed later). If you are going to be climbing onto the roof, you’ll want to make sure the ladder is long enough to reach at least 3 rungs (~36″) above the roof edge.

Stability

Make sure you place the ladder on a flat level surface, to prevent a tipping hazard. If you cannot find a level surface, you may be able to attach a ladder leveling product.

To make the ladder more stable, you can also purchase a ladder stabilizer.

These will not only make the ladder more stable, but also allow you to position the ladder against the house without crushing or damaging the gutters.

Angle

When positioning the ladder, you’ll want to make sure it’s at a 75° – 78° angle. The easiest way to determine if the ladder is at the proper angle is to stand with your toes against the bottom of the rails, then extend your arms strait out at shoulder height.

If your hands rest on a rung, your ladder is at a good working angle. If you can’t reach the rung, the ladder is at to shallow of an angle and you risk the bottom sliding out leading to a fall. If the rung is at your wrist or higher on your arm, the ladder is at too steep of an angle and you risk tipping backwards on the ladder.

Loads

Before stepping foot on the ladder, you want to make sure it is rated to hold your weight and the weight of any tools you may be carrying.

Working on the ladder

When working on the ladder you never, ever, want to overreach. Make sure you keep your torso between the rails at all times while working. If you can’t reach something, climb down, and reposition the ladder. It might be a little extra work, but it could save a trip to the emergency room.

If you are going to be getting on the roof, make sure the ladder extends at least 3 rungs above the roof edge. Always step onto the roof from a rung that is below the roof edge, and don’t ever step on a rung that is above the roof edge.

When working on ladders, it’s always good to have a partner, somebody to hold the ladder as you climb up/down. It’s also nice to have somebody around to set the ladder back up, if it happens to fall while you’re on the roof.

When climbing up/down the ladder, keep your hands free. Don’t climb the ladder with a hand full of tools; use a tool belt to keep your hand free.

For more information on ladder safety check out DIY.StackExchange How do I use an extension ladder to get onto my roof?, and visit Ladder Safety.org.

So! We safetly installed just the right amount of decorations without falling off the ladder, but how much will this awesome light display cost?

The cost of holiday cheer

Calculating the cost of power consumption is fairly simple, especially since we’ve already determined how much power all the decorations use.

First we’ll start by figuring out how many kilowatts (kW) we are using, by dividing the wattage calculations from earlier by 1000 (1kW = 1000W).

<total wattage>/1000 = Total kW

Since the electric company charges by kilowatt hours (kWh), we’ll have to decide how many hours a day we’ll have the lights on. Then we simply multiply our kW calculation by the number of hours we have the light on.

kW * hours = kWh

Next we’re going to have to go looking for an old electric bill, so we can figure out how much the electric company charges per kilowatt hour (I’ll use the national average at the time of writing for examples below). If we multiply our kWh total from above by the $/kWh the utility charges, we’ll know how much it costs to run the lights for one day.

kWh * $/kWh = $ per day

Now that we know how much it costs for one day, we can simply multiply that by the number of days we’ll have the lights on.

$/day * days = Total cost

Lets figure out some examples, just to give you an idea of how much typical decorations can cost (calculations assume 8 hours per day, for 30 days).

Incandescent mini string lights (50) = 20.4 Watts

20.4W / 1000 = 0.0204kW

8 hours * 30 days = 240 hours

0.0204kW * 240h = 4.896kWh

4.896kWh * $0.10 = $0.4896

 

 

LED mini string lights (70) = 4.8 watts

4.8 / 1000 = 0.0048kW

8 hours * 30 days = 240 hours

0.0048kW * 240h = 1.152kWh

1.152kWh * $0.10 = $0.1152

 

 

 

Oh yeah, we can’t forget the 12′ inflatable Santa Clause = 78 watts

78 / 1000 = 0.078kW

8 hours * 30 days = 240 hours 0.078kW * 240h = 18.72 kWh

18.72 kWh * $0.10 = $1.872

 

 

 

Just for fun, lets see how much it would cost if we maxed out our circuit.

1440 / 1000 = 1.44kW

8 hours * 30 days = 240 hours

1.44kW * 240h = 345.6kWh

345.6kWh * $0.10 = $34.56

 Now that we’ve learned how to be safe while decorating for the holidays, the only thing left to do is enjoy the season.

 

Happy Holidays from all of us at DIY.StackExchange.com, and The DIY.SE blog team